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There are many types of paint application equipment used in the shipbuilding industry. Two common methods used are compressed-air and airless sprayers. Compressed-air systems spray both air and pain, which causes some paint to atomized (dry) quickly prior to reaching the indeed surface. The transfer efficiency of air-assisted spray systems can vary from 65 to 80%. This low transfer efficiency is due mainly to overspray, drift and the air sprayer’s inefficiencies: these sprayers are becoming obsolete because of their low transfer ability.

The most widely used form of paint application in the shipbuilding industry is the airless sprayers. The airless sprayer is a system which simply compresses paint in a hydraulic line and has a spray nozzle at the end: hydrostatic pressure, instead of air pressure, conveys the paint. To reduce the amount of overspray and spillage, shipyards are maximizing the use of airless paint sprayers. Airless sprayers are much cleaner to operate and have fewer leaking problems than compressed – air sprayers because the system requires less pressure. Airless sprayers have close to 90% transfer efficiency, depending on the conditions. A new technology which can be added to the airless sprayer is called high volume, low pressure (HVLP). HVLP offers even higher transfer efficiency, in certain conditions. Measurements of transfer efficiency are estimates and include allowances for drips and spills which can occur when painting.

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Air Spray Machine
Air Assisted Air Less Spray Machines
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