|
There are many types of paint application equipment used in
the shipbuilding industry. Two common methods used are compressed-air and
airless sprayers. Compressed-air systems spray both air and pain, which causes
some paint to atomized (dry) quickly prior to reaching the indeed surface. The
transfer efficiency of air-assisted spray systems can vary from 65 to 80%. This
low transfer efficiency is due mainly to overspray, drift and the air sprayer’s
inefficiencies: these sprayers are becoming obsolete because of their low
transfer ability.
The most widely used form of paint application in the
shipbuilding industry is the airless sprayers. The airless sprayer is a system
which simply compresses paint in a hydraulic line and has a spray nozzle at the
end: hydrostatic pressure, instead of air pressure, conveys the paint. To
reduce the amount of overspray and spillage, shipyards are maximizing the use
of airless paint sprayers. Airless sprayers are much cleaner to operate and
have fewer leaking problems than compressed – air sprayers because the system
requires less pressure. Airless sprayers have close to 90% transfer efficiency,
depending on the conditions. A new technology which can be added to the airless
sprayer is called high volume, low pressure (HVLP). HVLP offers even higher
transfer efficiency, in certain conditions. Measurements of transfer efficiency
are estimates and include allowances for drips and spills which can occur when
painting.
|